majesticlunacy wrote:Awesome, thanks! Yeah, I knew life-size was out. I'm planning on doing the full thing. I found a supposedly "official" pic with the break down of all of them, and how the add up. I just scaled up the final to be about 5 feet. Since I'm 5'5", that's going to pretty close scale wise, I think. My dad said he's help me with the construction of it. How'd you do yours? My dad suggested molding it out of fiberglass, but I'm afraid it'd be too heavy.
My original tsurugi sword was made out of paperboard, foamboard, velcro and duct tape.
A full photo set of the construction and completed prop is
here.
It's about 5 feet long (it was a little shorter than i planned, since i used the steel replica i had as a template). The two smaller blades camed off and "opened". It was a quick throw-together project that i did in 9 days. Materials and tools cost about $52 dollars. By the way, i misnamed the prop "buster sword" because that was before i knew the name of the sword Cloud used during Advent Children. There's a photo that shows a bunch of bolts and nuts. This was the original system designed for the handle attachment to the switchblades. I ended up not using them, favoring an easier method of several layers of heavy duty duct tape. For a quick prop project, it turned out very well.
Materials used:
4 x 5 sheets of half inch foamboard
4 x 5 sheets of medium grade paperboard
4 x 5 sheets of cardboard
Rolls of white, red, black and gray duct tape/electrical tape ("Paint" for the sword)
Industrial strength Velcro
Super glue/ahesive. Important note: Make sure your adhesive is rated for FOAM. Do not use an adhesive not rated for foam. If your adhesive is not rated for foam, it may destroy the foam on contact, or generate toxic/harmful vapors when in contact with the foam. I forget what adhesive i used, but i found it at michaels art supply stores. it's in a blue tube and vosts about $3 a tube. Gorilla glue works, just be sure to check it for foam usage.
Balsa board (One 36 x 24 inch x 1/16 inch thick board)
Tools used:
Scissors (Heavy duty, a pair of smaller scissors may not be helpful).
Exacto knife
Exacto saws (Yes, there are exacto saws!)
Hacksaw for cutting larger pieces (thinner blade, more precision).
Pencil/Marker (for marking off templates)
Overall, it turned out very well. It ended weighing a little more than i thought it, about 7 pounds maybe? Not sure. Fiberglass is surprisingly light. If you want fiberglass though, you should make a base frame and coat it with fiberglass. Fiberglass alone won't be rigid or strong enough for a prop. You make the prop out of whatever material first, then coat it with several coats of fiberglass to stiffen and strengthen the prop.